In the demanding world of aerospace manufacturing, precision, reliability, and efficiency aren't just buzzwords – they're the bedrock of success. Companies in this critical industry are constantly seeking cutting-edge solutions to optimize their operations, ensure product integrity, and maintain a competitive edge. This is where Qmulus steps in, offering a transformative SCADA system that goes beyond traditional monitoring to deliver unparalleled control and insights. We're thrilled to share a recent success story from Nevada, where a leading aerospace manufacturer has significantly enhanced their heat treatment processes with Qmulus.
The Challenge: Precision in Aerospace Heat Treatment
Aerospace components undergo rigorous heat treatment. With multiple furnaces, maintaining precise control over temperature, atmosphere, and cycle times is complex. Our client, a key aerospace player, needed a robust, scalable solution for real-time visibility, advanced control, and comprehensive data.
Qmulus: The Solution for Next-Gen Aerospace
Qmulus was deployed to connect seven furnaces to the platform, with an eighth (a new Ipsen unit) to be retrofitted soon. This phased approach ensured a smooth transition and immediate benefits.
Expanded Capabilities Through Retrofit Upgrades
The deployment was paired with a comprehensive retrofit of existing vacuum furnaces. Legacy PLCs, HMIs, paper chart recorders, and control relay logic were replaced with modern automation systems — including new PLCs integrated with Protherm PT710 controllers. This enabled advanced features such as recipe control, precise PID temperature management, digital chart recording, and full batch production logging. Additionally, a suite of sensors was installed to monitor temperature, dew point, vibration, flow, and pressure — significantly enhancing both process control and equipment health monitoring.
Key Highlights of the Implementation:
Smarter, Connected Equipment: The upgraded furnace controls, paired with Qmulus, elevate legacy equipment to modern standards, providing the client with Industry 4.0 capabilities without replacing existing assets.
Centralized Control and Visibility: A unified dashboard offers real-time data and control over all furnaces, improving operational oversight.
Enhanced Data-Driven Decision Making: Qmulus transforms raw data into actionable insights, helping identify trends, optimize recipes, and proactively address issues, improving quality and reducing downtime.
Scalability for Future Growth: Qmulus is a foundational technology for their expanding operations, ensuring consistent quality across their enterprise.
A Multi-Year Partnership: This installation marks the start of a multi-year partnership, showing the client's confidence in Qmulus as a long-term digitalization solution.
Looking Ahead
The successful Qmulus implementation in Nevada, shows the power of advanced digitalization in aerospace. By empowering this leading manufacturer with real-time insights and a scalable platform, Qmulus is helping them achieve new heights of operational excellence. We look forward to continuing this partnership and supporting their future growth.